Looking for a step-by-step guide on how to operate your double column bandsaw machine? If yes, this blog post is a must-read for you. Here, you will find complete information about this bandsaw machine and its working process. But, before jumping to the working operation, let us know a bit about this bandsaw machine.
What is a Double Column Bandsaw Machine?
This is a machine tool used in different sectors such as manufacturing and factories to cut different metals like wood or metal. Users can cut heavy objects that would be difficult to cut with standard bandsaws. This bandsaw features dual vertical columns that support the blade.
Dual Column Saw designs give a significantly more durable and costly construction than a pivoting (scissor) kind. These saws raise and descend the complete sawing system hydraulically on precise columns that ensure a smooth motion throughout the cutting process. Typically equipped with bigger blades in the 1.5″ range and higher, these saws are the equipment of choice for heavy-duty sawing tasks where stiffness and strength pay off in precise cuts and lifespan.
Horizontal Metal Band Saw Machines may also be fitted with a variety of sophisticated functions like auto mitering, auto shuttling, bundle clamping/cutting, and so on. They are skilled in cutting a wide range of materials, including but not limited to structural solids, pipe, stainless, and tool steels.
Here are the Basic Components of a Double Column Bandsaw Machine:
Before operating the machine, it’s important to familiarize yourself with its key components:
- Blade: The blade has metal teeth in a continuous loop of metal teeth that move constantly to cut through materials.
- Dual Columns: This bandsaw machine has two vertical columns that hold the saw blade and provide support during cutting.
- Worktable: The Worktable is adjustable and you can place the material you want to cut on this surface.
- Feed Mechanism: This controls the blade movement during the cutting process.
- Control Panel: The control panel is where operators can adjust settings like speed, feed rate, and other parameters for optimal cutting.
Here are the Steps to Operate your Double Column Bandsaw Machine:
Wear Safety Gear
Before turning on the machine, make sure to wear the proper safety gear such as:
- Safety goggles or face shields
- Gloves
- A well-fitted apron or protective clothing
- Steel-toed boots
Never skip these safety measures. The bandsaw is a powerful tool that, when mishandled, can cause serious injuries.
Turn On and Set up the Double Column Bandsaw Machine
First, check the blade for any signs of wear or damage. Make sure the blade is aligned properly so it does not affect the cutting operation and cause any accidents.
Place the Object on the Worktable
Place the material to be cut onto the work table. Some double-column bandsaws come with clamping systems or a vice to hold the workpiece in place. If your model doesn’t, use manual clamps to secure the material.
Adjust the Blade Height and Cutting Parameters
Adjust the saw’s blade height based on the thickness of the material. For thicker materials, you may need to raise the blade higher before beginning the cut. Now, adjust the parameters such as blade speed, feed rate, and other settings through a control panel.
Start the Machine and Begin Cutting
Switch on the double column bandsaw machine and ensure that the blade is moving smoothly. Use the control panel to lower the blade into the material. Keep an eye on the cutting process and ensure the blade is cutting straight. If there’s any unusual noise or vibration, stop the machine immediately to check for issues.
Once Done, Power Down the Machine
Once the cut is complete, turn off the saw and carefully remove the workpiece. Always wait for the blade to come to a complete stop before handling the material.
Conclusion
With the above steps, you can easily operate a double column bandsaw machine is easy using the above steps. Always wear safety gear and follow safety precautions when operating the bandsaw. If you want to invest in a bandsaw machine, you can explore our product range at Surya Machine Tools.
Surya Machine Tools India Pvt. Ltd.
Surya Machine Tools has more than 30 years of experience in the manufacturing of cutting equipment. We provide customized and highly productive cutting solutions to our clients nationwide.
